Ok so here is the deal...
1: This thing isn't loud at all, especially in "clean" mode. The nephews is OMG loud as he had it over a few weeks ago. This one, not so much. I can literally turn the master and the volume up to 11 (sorry had to do it, actually to about 2 or 3 o'clock) and it is loud but not nearly as loud as it should be. The clean channel (except where noted below) sounds good, the rest sound fizzy and well, shallow.
2: The tone knobs have minimal impact on the sound. If I turn the treble for instance all the way CCW there is a bit of a roll-off. From there to about 9 o'clock a bit of change, from there al the way CW barely discernible. Same with mids and bass. The effects work ok so I know the knobs work.
3: The noise gate even at it's lowest setting cuts off the sound after a few seconds. So if you hit a chord and hold, it only rings for about 5 seconds and there is plenty enough sound for the gate to stay open. CCW and you can't even get the gate to open.
4: Plugged my pedal board into the front (yes I know I should use the effects loop) and the clean channel had a disturbingly dark hum. The Lead channel sounded like a white noise generator. Unplugged the pedal board and back to normal. Nephew has no problems plugging his into the front jack. (all boxes were off btw)
TSC lights are all normal (out at 40w). Don't think its the power tubes. I have an entire new set of JJ's coming. Anyone have any idea what the heck the problem might be? I think I screwed myself. Should have bought new from Sweetwater. UGH! Preamp tube bad? I'm open to suggestions.