by bordonbert Mon Jun 26, 2023 6:55 am
Hi. A while since I checked here, I still don't get messaged when a new thread opens. Sorry for the delay.
It does sound like it could be a valve problem but most likely not one of the power valves. And regarding them bear in mind that the TSC only checks their current state of matching. It tells you nothing about their overall condition or also that of the preamp valves. Preamp valves requlate their bias current through passive components, resistors, around their stage. As a preamp valve ages and its parameters change the resistor setup automatically compensates for that change. It can't prevent any change but, by applying feedback to the stage, it minimises it. Yes, feedback, which you may hear in some places is a "bad thing". It's in every preamp stage in every amp and it means that preamp stages require no trimming during the lifetime of the amp as long as the resistor values don't drift.
You could try using the amp in 20W mode with only a single pair of output valves in circuit. If the problem then goes away you do have an issue with the valves which are out of use. If it doesn't go away then try swapping the outer pair of output valves with the inner. That would be 1<->2 and 3<->4. Don't change anything else in the meantime. I say it is unlikely to be the output valves because they work in pairs and it would really take an issue in both to drop the volume markedly. Try the TSC test at switch on when the amp is cold, then after an hour or so when it is hot. Do the results change significantly for a particular valve?
My suggestion would be to get a 12AX7 which you know is good, borrowing one from another working amp is perfect, and try swapping the preamp valves one at a time to see if you can remove the problem. I know this will take time as it is a time based problem but it only needs a bit of mental record keeping to make sure you know where you are in the swapping process and you can just use the amp as normal during testing. If the valve you use is good it can't make the problem worse. If you swap out a valve and the problem then doesn't appear within the normal time you will have found the faulty valve.
That said, using the amp with the Master Volume permanently maxed out? Do you do that for reasons of volume or for some tonal need? Does your sound change so much that it is unusable with the Master set lower? I am assuming you then use the preamp controls to control and drop the volume which keeps the output to below maximum at all times with the maximum contribution of the power amp distortion? However you do it, the amp should cope with it.
In practice it shouldn't do anything but perhaps increase the temperature of the upper chamber a couple of degrees. Everyone bleats about the temperature "problem" in H&K metal case amps, which doesn't exist, we've tested it here with infra red temperature guns! The case will feel hot to the hand in use, it's acting as an efficient heatsink and drawing heat to the outside. It draws heat away from the lower chamber where the electronics is situated and the temperatures in there stay at very reasonable levels much lower than the upper part. Where does heat try to move to?
There is an electronics industry standard for temperatures of accessible parts. There is also an interesting paper by NASA on the same issue. Tests show that the hand feels pain at around 45degC. At about 60degC your hand would not be able to stay on there and you would pull away instantly. 60degC is nothing to an electronic component! Valves work at about 750degC all day long, semiconductors work up to about 120degC, and other components are speccd to 85degC-105degC. The working lifetime of electrolytic capacitors for example, (remember, that is working as in "in use"), is speccd clearly on their datasheets. Even cheaper ones with 85degC limits will work for thousands of hours at 85degC. If you run them at 10degC lower (75) you have doubled their working lifespan, (Arrhenius Law). 10degC lower than that and you have doubled it again. So even working at 65degC which they don't in your amp, you would not be able to stay in contact with the lid but the capacitors inside have 4x the quoted working lifespan. It is all statistical of course, some fail earlier and some go on for ever, but just because you hear of a capacitor going out on someone it is no argument for changing out caps willy nilly because they "may perhaps" pop. Would you apply that way of maintenance with the working parts of your car? If it 'aint broke don't fix it!
So I would recommend that your first step would be to get that 12AX7 and rule out the preamp valves one by one. It simply means swapping one valve and playing the amp as you do to see if the problem clears. Oh, and make sure to fit each valve back in its original socket in the amp if the test shows it is not faulty! Valves are sometimes selected to be optimised for the role they are playing in the circuit. After you have this done we can move forwards to other causes.